Calysta signs first contract for salmon gut simulator
SalmoSim, a start-up company that uses a gut simulator that mimics the digestive tract of Atlantic salmon, has secured its first commercial contract. The company will conduct a trial for California-based Calysta, which produces a feed protein ingredient, FeedKind, based on single-cell proteins (SCPs) created from bacteria that feed on methane (natural gas).
FeedKind has been developed to meet the growing global demand for protein and is designed to be a sustainable substitute for proteins such as fishmeal and soy, which are currently widely used in seafood production.
The SalmoSim team will use the gut simulator equipment to support Calysta’s product quality programme while also testing a number of variables in support of new product development.
Digestibility data
Results from the simulation, taking place at the University of Glasgow, will provide Calysta with valuable data on digestibility by comparing FeedKind in SalmoSim to existing in vivo (live trial) data.
SalmoSim tests are designed to supplement live salmon feed trials, which can come at huge investment of both cost and time. Testing sites are available sporadically and the process can take up to six months to complete, compared to a six-week gut simulation for microbiome simulations and just days for digestibility trials. Each in vivo trial could cost up to £150,000 and by comparison, the simulator is significantly quicker and more cost effective.
Dr Martin Llewellyn, founder of SalmoSim and senior lecturer at the University of Glasgow, said: “Our gut simulation system provides a powerful tool for carrying out basic and applied research into fish digestion and we’re pleased to be supporting Calysta with the development of its alternative protein.
Batch control
“In this case, we’ll be looking specifically at batch control to provide data that will support the full-scale manufacturing of FeedKind.
“The aquaculture sector is changing rapidly, with many seeking to find more sustainable ingredients for fish feed that can support future growth as a substitute for wild-caught fish.
“SalmoSim can help feed manufacturers with an important pre-screening phase, allowing them to eliminate unviable options without the time and expense associated with full-scale tests.”
Calysta is currently the only company in the world able to produce protein from gas at scale. Its Calysseo 50/50 joint venture with Adisseo is building the world’s first commercial FeedKind production facility in Chongqing, China, with 20,000 tonnes of capacity coming online in 2022.
Allan LeBlanc, aquaculture lead at Calysta, said: “As an innovator in feed ingredients, we have always kept an eye out for in vitro (non-live) tools that can support FeedKind commercialisation and help us evaluate next generation products.
“FeedKind has already been validated in a number of fish species, including salmon, trout and shrimp, but SalmoSim’s capability gives us even more data, which is invaluable as we further demonstrate functional benefits such as maintaining a healthy gut.”
Collaborative project
The SalmoSim gut simulator was first developed as part of a collaborative research project that began in 2016, funded in part by the Scottish Aquaculture Innovation Centre (SAIC). The consortium, led by the University of Glasgow, included Norwegian research institute Nofima, feed producer Alltech and salmon farmer Mowi, with the Marine Institute and University College Cork both involved in a linked project.
As well as supporting trials for alternative feed sources, SalmoSim could be used to tackle a range of significant challenges in the aquaculture sector, including trialling novel approaches to limit the impact of sea lice. The company is also exploring the potential for building additional simulators for other fish species.
Ground-breaking research
SAIC chief executive Heather Jones said: “This international contract will hopefully be the first of many for SalmoSim.
“The team has made great progress since the project started and it is great to see such positive results from a collaborative research and development project. The gut simulator could be hugely beneficial for addressing some of the sector’s biggest challenges around fish health and sustainability, particularly for companies developing alternative feeds or new digestible medicines.
“SalmoSim is a great example of the ground-breaking research taking place in Scotland that has the potential to make a significant difference to the worldwide aquaculture sector, as well as shape the sustainability of global food production.”
